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Tooling Development
Creating properly designed and built tooling is the most important part
of any injection molded product development. In order to build a successful
mold a comprehensive plan must be followed.

Tool Design – If a tool is designed incorrectly,
the penalty may be paid in part quality, tool repair costs, or cycle time
(higher component cost) for the entire length of production needs. Because
of this we focus on tool design with production in mind and specify parameters
up front so that design specification errors or omissions never enter
into the quality/cost equation.
Moldflow Analysis – we do moldflow filling analysis
during tool design & development to assure proper plastic flow through
the tool and answer questions such as sprue size, runner size, gate size,
gate position, number of gates, plastic shear level, tonnage required,
weld line locations, potential air traps (potential burn marks), fill
time, and a host of other important issues must be analyzed before any
steel is cut. This analysis is completed in the tool design phase to eliminate
costly tool or part design problems that might otherwise go unnoticed
until it is too late.
Tool Cost - There are a wide range of parts from the
very simple to the very complex with a range low to very high production
volume requirements. Likewise, there are many levels of tool-making companies
with varying levels of overhead and capability. If a tool is built by
a company with a capability level or overhead level that is above what
is needed, tool cost can exceed the level that would allow a project to
go forward. Likewise, if the tool-making company does not have capabilities
needed for a complex mold, quality, price, or delivery time could suffer.
This is why tool complexity must be matched with toolmaker size and capability.
We work with a number of toolmakers, some local, others in Canada and
abroad so that the customers do not have to rely on one company and hope
that capabilities and overhead level match their project. The tooling
requirement can be matched correctly to produce the needed tool quality/complexity
while delivering an appropriate tool cost.
Tool Warrantee – We appreciate our customer’s
investment and we stand by our tooling. Any tooling developed through
CP Plastics Group, is covered for all maintenance or repair issues for
the duration of production needs.
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